DETECTION OF SURFACE-BASED ANOMALIES FOR SELF-TAPPING SCREWS IN PLASTIC HOUSINGS USING SUPERVISED MACHINE LEARNING

Publication Type:
Conference Proceeding
Citation:
Proceedings of International Conference on Computers and Industrial Engineering CIE, 2024, 2024-December, pp. 1395-1404
Issue Date:
2024-01-01
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CIE51 notification for paper 225.pdfSupporting information101.27 kB
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This paper presents a comprehensive study on anomaly detection in screw connections using supervised machine learning techniques. We introduce a novel, open-source dataset comprising 12,500 time series observations from screw tightening processes, including both normal operations and seven distinct error types related to surface properties. The dataset encompasses multiple tightening cycles, allowing for the analysis of progressive wear effects. To establish a benchmark, four supervised classifiers (Naive Bayes, Multilayer Perceptron, k-Nearest Neighbours, and Random Forest) are evaluated across six different scenarios. These scenarios consider various screw cycles and labelling strategy granularities. Results demonstrate that classification performance improves as the number of classes decreases, with binary classification yielding the highest accuracies. The Random Forest model consistently outperforms other algorithms. However, all models exhibit a marked decrease in performance when analysing data from multiple tightening cycles, highlighting challenges posed by wear effects and subtle temporal changes. Our findings provide insights into the varying degree of detectability of different error types and the challenges of automated quality assurance in manufacturing processes. This study contributes to the field of anomaly detection in manufacturing, offering a benchmark for further research and demonstrating the potential of machine learning in identifying complex error patterns in screw connections.
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