Multi-objective and multi-constraint topology optimization of nonlinear compliant mechanisms

Publisher:
ELSEVIER SCI LTD
Publication Type:
Journal Article
Citation:
Thin Walled Structures, 2025, 208
Issue Date:
2025-03-01
Full metadata record
This study investigates multi-objective and multi-constraint design optimization of compliant mechanisms considering geometrical and material nonlinearities. When geometrical and material nonlinearities arise in optimization due to high loading levels and/or weak region/hinges, the nonlinear finite element analysis data in all load increments should be used to capture nonlinear behaviors of compliant mechanisms. Thus, in this work, we present (1) a new formulation for output displacement in terms of mutual strain energy density calculated using all incremental load steps in nonlinear finite element analysis; (2) problem formulation with multi-objective functions defined in terms of nonlinear output displacements and compliance-related displacements; and (3) an effective extended moving isosurface threshold algorithm for topology optimization of multi-objective nonlinear compliant mechanisms with displacement, buckling, and volume constraints. Numerical results for selected compliant mechanisms are presented and compared with those available in the literature to validate the present formulations and algorithm. The present results illustrate the effects of utilizing all load step nonlinear finite element analysis results on the optimum topology.
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